菜单

Drug Product Manufacturing Services

Our flexible drug product (DP) manufacturing capabilities accommodate a wide range of formats, from 2R to 50R vials, as well as liquid, lyophilized products, and pre-filled syringes (PFS). Complementing this versatility, we deliver end-to-end solutions for both primary and secondary packaging, ensuring seamless execution across clinical and commercial projects.

Preparation & Formulation

  • Incoming material testing and release
  • Material preparation  
  • Formulation (sterile and non-sterile)
  • Sterile filtration (PUPSIT and non-PUTSIT) 

Filling

  • Filling and stoppering (inert gas overlay)
  • Lyophilization and capping
  • Visual inspection (manual, semi-automated, and automated), labeling, and packaging
  • Clinical labeling, double blinding, and packaging
  • Commercial labeling, serialization, packaging, and terminal sterilization

Storage

  • Cold room storage and shipping

 

Comprehensive Capabilities


 

Extensive Global Manufacturing Network


DP1
Wuxi, China
DP2
Wuxi, China
DP5
Wuxi, China
DP9
Hangzhou, China
DP7
Leverkusen, Germany
Leverkusen, Germany
DP7
Leverkusen, Germany
Wuxi, China
DP1
Wuxi, China
DP2
Wuxi, China
DP5
Wuxi, China
DP9
Hangzhou, China

DP1

World-class filling services for liquid and lyophilization product
vials sized 2R–50R

 

  • First sterile drug product facility in China to pass FDA, EMA, and NMPA inspections.
  • Fully automated vial washing, depyrogenation, filling and capping line from Bosch (Syntegon) in oRABS to secure sterile product.
  • A 5-square-meter lyophilizer with automated cleaning, sterilization, loading, and unloading to ensure long-term product stability.
  • Automatic inline weighing system for non-destructive volume control
  • A 100% visual inspection to verify the quality of every final vial.
  • Over 1,100 batches, including over 200 batches of lyophilized product, completed to support global clinical trials and commercial manufacturing.
  • Success rate of 100% for aseptic process simulation, delivering high-quality drug product.

DP2

GMP-ready in 2021 with liquid and lyophilization vials and an isolator line

 

  • Covers clinical to commercial supply
  • State-of-the-art manufacturing for liquid and lyophilized DP
  • WuXi Biologics’ largest vial filling line
  • Passed EMA and FDA inspections
  • Representative of our quality, capability, and efficiency

DP5

GMP-ready in 2022 with PFS and an isolator line

 

  • Brand-new drug product facility dedicated for clinical and commercial large-scale pre-filled syringe (PFS)
  • Auto-component washer and autoclave
  • Syntegon PFS filling line and C+A isolator system
  • Automatic disinfection line linked to the isolator
  • Offering 1–3 mL syringes with a ready-to-use plunger positioning mechanism
  • Peristaltic pump filling and a single-use system
  • Process and environmental monitoring systems inside the filling line
  • Up to 17–20 million PFS units per year (conservative estimate)

DP7

GMP-ready in 2021, commercially approved by German health authorities, and supportive of liquid and lyophilization vials

DP9

GMP-ready in 2021 with liquid and lyophilization vials at DP9 and PFS at DP10

DPPC

  • Customized packaging solutions, including graphic design and packaging format customization
  • Customized secondary and tertiary packaging services, covering both clinical and commercial packaging
  • Dependable serialization solutions that comply with global regulatory standards, applicable to domestic and overseas markets
  • 30 million units per year, including vial and PFS, with a maximum line speed of ~18,000 units per hour and unlimited batch sizes
  • Passed multiple NMPA inspections and over 50 client audits with no major findings
  • Completed over 250 clinical packaging batches since 2018, and over 80 commercial batches since 2021

Related Resources


Commercial Biologics Manufacturing Capabilities
U.S.-Based Facilities, Services, and Operations
German Biologics Manufacturing