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Drug Product Manufacturing Services

Our flexible drug product (DP) manufacturing capabilities accommodate a wide range of formats, from 2R to 50R vials, as well as liquid, lyophilized products, and pre-filled syringes (PFS). Complementing this versatility, we deliver end-to-end solutions for both primary and secondary packaging, ensuring seamless execution across clinical and commercial projects.

Preparation & Formulation

  • Incoming material testing and release
  • Material preparation  
  • Formulation (sterile and non-sterile)
  • Sterile filtration (PUPSIT and non-PUTSIT) 

Filling

  • Filling and stoppering (inert gas overlay)
  • Lyophilization and capping
  • Visual inspection (manual, semi-automated, and automated), labeling, and packaging
  • Clinical labeling, double blinding, and packaging
  • Commercial labeling, serialization, packaging, and terminal sterilization

Storage

  • Cold room storage and shipping

 

Comprehensive Capabilities


 

Extensive Global Manufacturing Network


DP1

World-class filling services for liquid and lyophilization product
vials sized 2R–50R

 

  • First sterile drug product facility in China to pass FDA, EMA, and NMPA inspections.
  • Fully automated vial washing, depyrogenation, filling and capping line from Bosch (Syntegon) in oRABS to secure sterile product.
  • A 5-square-meter lyophilizer with automated cleaning, sterilization, loading, and unloading to ensure long-term product stability.
  • Automatic inline weighing system for non-destructive volume control
  • A 100% visual inspection to verify the quality of every final vial.
  • Over 1,100 batches, including over 200 batches of lyophilized product, completed to support global clinical trials and commercial manufacturing.
  • Success rate of 100% for aseptic process simulation, delivering high-quality drug product.

DP2

GMP-ready in 2021 with liquid and lyophilization vials and an isolator line

 

  • Covers clinical to commercial supply
  • State-of-the-art manufacturing for liquid and lyophilized DP
  • WuXi Biologics’ largest vial filling line
  • Passed EMA and FDA inspections
  • Representative of our quality, capability, and efficiency

DP5

GMP-ready in 2022 with PFS and an isolator line

 

  • Brand-new drug product facility dedicated for clinical and commercial large-scale pre-filled syringe (PFS)
  • Auto-component washer and autoclave
  • Syntegon PFS filling line and C+A isolator system
  • Automatic disinfection line linked to the isolator
  • Offering 1–3 mL syringes with a ready-to-use plunger positioning mechanism
  • Peristaltic pump filling and a single-use system
  • Process and environmental monitoring systems inside the filling line
  • Up to 17–20 million PFS units per year (conservative estimate)

DP7

GMP-ready in 2021, commercially approved by German health authorities, and supportive of liquid and lyophilization vials

DP9

GMP-ready in 2021 with liquid and lyophilization vials at DP9 and PFS at DP10

DPPC

  • Customized packaging solutions, including graphic design and packaging format customization
  • Customized secondary and tertiary packaging services, covering both clinical and commercial packaging
  • Dependable serialization solutions that comply with global regulatory standards, applicable to domestic and overseas markets
  • 30 million units per year, including vial and PFS, with a maximum line speed of ~18,000 units per hour and unlimited batch sizes
  • Passed multiple NMPA inspections and over 50 client audits with no major findings
  • Completed over 250 clinical packaging batches since 2018, and over 80 commercial batches since 2021

Related Resources
Commercial Biologics Manufacturing Capabilities
U.S.-Based Facilities, Services, and Operations
German Biologics Manufacturing